1. What is a slurry pump impeller?
Standard Naipu Impellers are designed to produce an optimum balance between wear life and lifetime efficiency. Correct design ensures maximum wear life with a minimum total energy cost over the full service life of the pump.
Impeller efficiency in its new condition is not normally a true indication of the overall power consumption.
The pump-out vanes and concave impeller vane of a AH(R) pump forces the slurry to form a double inward spiral. This results in uniform wear, a greater utilisation of wearing parts, an increased shaft seal life and sustained high efficiency through the life of the components.
2. Mainly slurry pump spare parts
Naipu Slurry pump and standard spare parts with high anti-abrosive can be supply with huge amount within a short period.
Impeller, Casing, shaft, throat bush, wear plate, case, cover, stuffing box, lantern restrictor, cover plate bolt, volute, throat bush, shaft sleeve, cover plate liner, frame plate liner...
3. Slurry pump spare parts feature
The impeller is the main rotating component which normally has vanes to impart the centrifugal force to the liquid.
Most slurry pump casing are "slower" than their water pump cousins, primarily to reduce wear though lower internal velocities.
Wear resistant cast alloys are used for slurry pump liners and impellers where conditions are not suited to rubber, such as with coarse or sharp edged particles, or on duties having high impeller peripheral velocities or high operating temperatures.
Front and rear shrouds have pump out vanes that reduce recirculation and seal contamination. Hard metal and molded elastomer impellers are completely interchangeable. Cast in impeller threads require no inserts or nuts. High efficiency and high head designs are also available.
4. What material does the spares including?
Slurry pump Impeller part code: B1127NA, B1052, B15127NA, C2127, C2147, D3147NA, D3147, E4147R, E4147, F6147R, FAM8147, G8147, G10147, G12147, GAM14147...
1) Material: A03, A04, A05, A06, A07, A12, A14, A25, A33, A49, A51, A61, Cr24, Cr26, Cr27, Cr30, Cr28, Cr36, W1, W2, NA, Cr15Mo3, R08, R24, R26, R33, R38, R55, R66, S01, S10, S12, S21, S31, S42, S44, S50, U01, EPDM, PU, CR...
2) Shaft material: 45#, 40Cr, SS304, SS315...
3) Shaft sleeve material: 3Cr13, 4Cr13, SS304, SS316...
4) Lantern ring material: 304, 316, PTFE, Cu...
5) Bearing housing/ bearing end cover material: G01, D21...
6) Wet end part material: A05, A07, A49, A51, A33, A61, R08, R26, R33, R38, R55, S01, S12, S21, S42, S50, U01, EPDM, PU, CR...
7) Vanes from 3-6. It depending on the size of the particles in the slurry.
8) Impeller type including Close, Semi-open and Open type. Impellers are generally closed because of higher efficiencies and are less prone to wear in the front liner region. Open impellers are more common in smaller pumps or where particle blockage may be a problem or where the shear provided by an open impeller is an aid to pumping froth.
10) We can also produce the non-standard impellers for some special situations.
Pumping coarse coal
Pumping fibrous material
Reduced diameter impellers
Reduced eye impellers.
5. Slurry pump construction drawing
6. Main part number at the drawing
032: Frame Plate 060: Intake Joint 132: Discharge Joint 083: Throatbush 110: Volute Liner 147: Impeller | 122: Stuffing Box Seal 036: Frame Plate Liner 013: Cover Plate 018: Cover Plate Liner 124: Volute Liner Seal 041: Frame Plate Liner Insert |
7. Materials of construction
LINERS | IMPELLERS | CASING | BASE | EXPELLER | EXPELLER RING | SHAFT SLEEVE | SEALS | |
Standard | Chrome Alloy Natural Rubber | Chrome Alloy Natural Rubber | SG Iron | SG Iron | Chrome Alloy or SG Iron | Chrome Alloy or SG Iron | SG Iron | Rubber and Nitrile |
Options | Ferralium Hastelloy C 316 SS W151 Polyurethane Neoprene Butyl Viton Nitrile EPDM Hypalon | Ferralium Hastelloy C 316 SS W151 Polyurethane Neoprene Butyl Nitrile Hypalon | SG Iron Various grades | MS Fabricated Cast Iron | NI Resist Ferralium Hastelloy C Polyurethane 316 SS W151 | NI Resist Ferralium Hastelloy C 316 SS Rubber W151 Polyurethane Neoprene Butyl Nitrile | EN56C Ferralium Hastelloy C Titanium 316 SS 304 SS | Ceramic Stellite Chrome Oxide Nordel Neoprene Viton |
8. AH slurry pump selection chart
( Note: Approximate performance for clear water,to be used for primary selection only.)
9. Pump performance parameters
Type
|
Max.
Power
Kw
|
Clear Water Performance
|
Impeller
| |||||
Capacity
m³/hr
|
Head/m
|
Speed/rpm
|
Efficiency
%
|
NPSH
m
|
Nos
of
Vane
|
Diameter
mm
| ||
1.5/1 B-AH
|
15
|
12.6-28.8
|
6-68
|
1200-3800
|
40
|
2-4
|
5
|
152
|
2/1.5 B-AH | 15 | 32.4-72 | 6-58 | 1200-3200 | 45 | 3.5-8 | 5 | 184 |
3/2 C-AH | 30 | 39.6-86.4 | 12-64 | 1300-2700 | 55 | 4-6 | 5 | 214 |
4/3 C-AH | 30 | 86.4-198 | 9-52 | 1000-2200 | 71 | 4-6 | 5 | 245 |
6/4 D-AH | 60 | 162-360 | 12-56 | 800-1550 | 65 | 5-8 | 5 | 365 |
8/6 E-AH | 300 | 360-828 | 10-61 | 500-1140 | 72 | 2-9 | 5 | 510 |
10/8 F-AH | 560 | 612-1368 | 11-61 | 400-850 | 71 | 4-10 | 5 | 686 |
12/10 ST-AH | 560 | 936-1980 | 7-68 | 300-800 | 82 | 6 | 5 | 762 |
14/12 ST-AH | 560 | 1260-2772 | 13-63 | 300-600 | 77 | 3-10 | 5 | 965 |
16/14 TU-AH | 1200 | 1368-3060 | 11-63 | 250-550 | 79 | 4-10 | 5 | 1067 |
20/18 TU-AH | 1200 | 2520-5400 | 13-57 | 200-400 | 85 | 4-10 | 5 | 1370 |
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