2017年3月24日星期五

The Corrosion Reason and Solution in Slurry Pump

Katherine Hou
Shijiazhuang Naipu Pump Co., Ltd     
Tel: +86-311-83802338 Fax: +86-311-87162902 
Cellphone/ WeChat/ WhatsApp: +86-15028111051 
Skype: katherine_naipump URL: www.naipump.com 
The Corrosion Reason and Solution

1. Electrochemical corrosion:
   The pump flow channel using same metal materail.
   Small wearing parts as an anode made of low-potential metal. Large parts as the cathode made of high-potential metal.

2. Uniform corrosion:
   Using suitable material(including non-metal). Consider sufficient corrosion allowance when designing the pump.

3. Intercrystalline corrosion:
   Annealing treatment for stainless steel materail part. or using ultra-low carbon stainless steel.

4. Pitting corrosion:
   Using Mo steel(usually 2.5%Mo). And Mo content should be increased accordingly while Cl content and temperature rise.

5. Crevice corrosion:
   Using high content of Cr, Mo metal.
   12% Cr steel <17% Cr steel <Austenitic SSAustenitic 316SS.

6. Stress corrosion:
   High Ni content (Ni> 25%-30%) of austenitic Cr-Ni steel.

7. Erosion corrosion:
   Ferrite Cr steel <austenite-ferritic steel> austenitic steel.

8. Cavitation corrosion:
   Using cavitation resistant material. Such as Hard alloy, Phosphor bronze, Austenitic SS, 12% chrome steel. etc.

How to prevent corrosion problems in slurry pump?

1. Material selection:
   Factory experience. Similar applications in other site. Experiecne of pump manufacturers. Appropriate documents etc.

2. Coating technology:
   Widely used coating Fusion Bonded Epoxy (FBE) and Polytetrafluoroethylene (PTFE). The effectiveness of the coating is dependents on the type of coating, the preparation of the coating, the application of the coating, the type of corrosion involved, and the type of liquid to which the coating is exposed.

2017年3月14日星期二

8/6FF-AH Horizontal A05 Metal Liner Slurry Pumps in China

8/6FF-AH A05 Horizontal Slurry Pump

Contact Person: Katherine Hou

Tel: +86-311-83802338 Fax: +86-311-87162902 
Cellphone/ WeChat/ WhatsApp: +86-15028111051 
Skype: katherine_naipump Email:  katherine@naipump.com 


2017年3月9日星期四

Centrifugal Slurry Pump Leak Reason and Solution

The pump works for a long time during the process of running. Which will lead to the leakage due to the corrosion, abnormal process fluctuations and wrong meratial selection etc.

Reason of leakage:
Improper sealing materail selection.
2. The sealing damage because of Empty work, Cavitation or Long time suppress pressure.
3. Lubrication falure lead to the bearing damage and damage the sealing.
4. Sealing damange caused by the working conditions frequent changes or adjustment.

Protection measures:

1, The pump with a reliable seal (such as double-sided seal).
2, DCS add emergency stop pumping facilities.
3, Add the emergency shut-off valve before the pump.
4, Video surveillance.
5, Combustible gas alarm (or smoke Alarm, flame detectors, etc.).
6, Fire facilities at site.
7, Regular inspection or inspection.

Contact Person: Katherine Hou
katherine@naipump.com
Cellphone/ WeChat/ WhatsApp: +86-15028111051

2017年3月7日星期二

Expeller Seal Slurry Pump Parts

Slurry Pump with Expeller Seal

Expeller also called Back impeller. It is an open impeller mounted in the opposite direction of the shaft to the opposite side of the impeller rear cover. The main effect is to balance the axial force and reduce the pressure of the sealed chamber.

When the pump operation and the shaft rotates. The liquid in the expeller will rotate together. The rotating liquid will produce an outward centrifugal force, which against the liquid flowing to the mechanical seal and reduce the pressure. Also prevent the solid flow into the mechanical seal. It reduce the wear of mechanical seal grinding block to extend its service life.

However, there also a disadvantage to use expeller seal. The expeller also consume part of the energy-3%. But we can reduce this consume with reasonable design.

Contact Person: Katherine Hou
Shijiazhuang Naipu Pump Co., Ltd     
Tel: +86-311-83802338 Fax: +86-311-87162902 
Cellphone/ WeChat/ WhatsApp: +86-15028111051 
Skype: katherine_naipump URL: www.naipump.com